2013年8月13日星期二

In addition, these cleaning methods can not achieve online cleaning

In addition to cleaning of stone material, the laser cleaning of glass, metal, mold, disks, and various microelectronic cleaning products have very good results in the production of car tires, the tire and the bottom of the mold around the pattern at intervals of two to three weeks to be cleaned once every few months should be thoroughly cleaned once the entire mold. The traditional molybdenum plating is to use chemical soaking syrup or sand blasting cleaning, not only expensive, noisy and polluting, but also affects the surface quality of the mold. In addition, these cleaning methods can not achieve online cleaning, mold removal before washing and cleaning after the installation of molds consuming, affecting the normal operation of production lines. Mold can be cleaned using laser technology to achieve online cleaning operations. Attachments based on how much the mold surface and the organic structure of the different compounds, cleaning a mold only 45-90 minutes (including loading and unloading and cleaning the mold side parts). As the mold surface can be reflected laser beam, so the mold surface is not damaged by the laser. Laser cleaning with high flexibility, users can use this technology to replace other methods being used. At present, foreign YAG laser has been used in the tire production line to achieve a tire mold line cleaning, and has been applied to the industry. When the mold need cleaning, end at the same time open the vulcanization vulcanizing machine, laser mold cleaning system to a vulcanizing machine before cleaning the mold, without waiting for mold cooling. Also note: The time cleaning mold and die temperature. The laser cleaning system operator's head tight against mold can start cleaning. Cleaning process, the laser beam scanning the surface of the mold, and from the mold surface irradiated with four different angles, this can ensure that the various types of mold can be cleaned. After cleaning the half, the head of the washing machine toward the other half of the mold cleaning. Mold completely clean, it will move to another cleaning device to be cleaned vulcanizing machine die. After cleaning the vulcanizing machine can immediately put into production. In addition to cleaning the mold, the industrial application also includes tires for signs, remove the brake lines and other components of the coating on the wire or flat wire stripping. At present, foreign YAG laser has been used in the tire production line to achieve a tire mold line cleaning, and has been applied to the industry. If the system running at full capacity, original equipment tire production plant in 1500 a year cleaning mold count, saving production time 6000h; tire production increases by about 30,000 units. Not only environmentally friendly, cost is also considerable. Laser cleaning technology used in Europe to promote the application has been for several years, and the existing products, while China is only just started, mainly to invest in expensive laser equipment, there is a certain degree of difficulty universal application, laser cleaning technology compared with conventional cleaning techniques, has incomparable advantages. Currently the high efficiency and low cost tire mold cleaning methods needed to promote, according to incomplete statistics, China's tire manufacturers and thousands of products, with an annual output more than one million sets of tire business is not under 2000. The annual output of one million sets of tire manufacturers have had tens of thousands of sets of mold and a mold using three weeks or so to be cleaned again.

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